Grease Reduction & Savings

RZ-Clean-Seal Case Study 01

High Profile
Steak House

Comparing grease accumulation before and after the application of RZ-Ecoseal demonstrates the significant impact the Clean, Seal & Maintain approach can have on a commercial kitchen extract system.

Before & After RZ-Ecoseal Application
68 %

Reduction in Grease Accumulation

Following application of RZ-Ecoseal, recorded daily grease accumulation reduced from 7.7 microns per day to just 2.6 microns per day.

2.6 µm
After RZ-Clean-Seal

Daily recorded grease accumulation following application.

7.7 µm
Before RZ-Clean-Seal

Daily grease accumulation recorded prior to application.

~3×
Longer to Threshold

The measured data indicated a significant extension in the time taken to reach the non-compliance threshold.

Measured Results

Before vs After

After Application

2.6 µm per day

Significantly reduced daily grease accumulation following RZ-Ecoseal application.

77 days to threshold

The measured rate indicated a much longer period before the non-compliance threshold would be reached.

Reduced grease accumulation

Slower grease build-up helps support a cleaner and more manageable kitchen extract system.

Before Application

×
7.7 µm per day

Significantly higher daily grease accumulation was recorded before RZ-Ecoseal application.

×
26 days to threshold

The non-compliance threshold was being approached considerably more quickly.

×
Faster grease accumulation

Higher accumulation rates can result in more frequent cleaning and ongoing maintenance requirements.

Grease Accumulation

Recorded average micron accumulation per day

2.6
With
RZ-Clean-Seal
7.7
Without
RZ-Clean-Seal
68% reduction
in recorded grease accumulation

What Does This Mean in Practice?

In this case study, the application of RZ-Ecoseal was followed by a substantial reduction in the rate at which grease accumulated within the commercial kitchen extract system.

Slower accumulation can help extend the period between intensive cleaning requirements, reduce ongoing maintenance demand and support a cleaner and more sustainable approach to kitchen extract management.

From 26 days to 77 days before the measured non-compliance threshold was reached.

Could RZ-Clean-Seal Work For Your Sites?

Speak to our team to understand how the Clean, Seal & Maintain approach could help reduce grease accumulation and ongoing kitchen extract maintenance requirements across your estate.

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High Profile Steak House

Reduced Grease Levels

Recorded grease readings show a significant long-term change in accumulation levels following the introduction of the RZ-Clean-Seal approach, alongside a substantial reduction in annual kitchen extract cleaning costs.

Recorded Grease Level
0.5 µm

Grease Levels Fell Dramatically

Recorded grease levels fell from 4.8 in November 2024 to just 0.5 by September 2025, with the same low reading maintained again in November 2025.

4.8
November 2024

The recorded grease level at the beginning of the period shown.

0.5
September & November 2025

The lowest recorded grease readings during the period shown.

1.0
February 2026

The latest reading shown remains substantially below the earlier recorded levels.

Recorded Results

Grease Level Trend

The readings below show how grease levels changed across the recorded cleaning dates.

0 1 2 3 4 5 6 NOV 24 DEC 24 JAN 25 FEB 25 MAR 25 APR 25 MAY 25 SEP 25 NOV 25 FEB 26
Date of Clean Level of Grease
November 24 4.8
December 24 3.3
January 25 3.6
February 25 2.9
March 25 3.3
April 25 3.8
May 25 3.3
September 25 0.5
November 25 0.5
February 26 1.0
Commercial Impact

The Financial Difference

The reduction in cleaning requirements also creates a substantial change in annual maintenance expenditure.

Previous Cost
£8,800

Per year

RZ-Ecoseal Investment
£4,250

Initial investment

ROI Saving
£5,200

Per year
Payback period: 1 year

New Cleaning Cost
£3,600

Per year

Annual Cleaning Cost Reduction £5,200

The example cleaning cost reduces from £8,800 per year to £3,600 per year, while the RZ-Ecoseal investment shown is £4,250.

Lower Grease. Lower Cost.

The recorded micron readings demonstrate a substantial reduction in grease levels over the period shown. The lowest readings of 0.5 were recorded in both September and November 2025.

Alongside the change in grease accumulation, the site's annual cleaning cost shown reduces from £8,800 to £3,600, producing an annual saving of £5,200.

Reduced grease accumulation can support longer cleaning intervals and significantly lower ongoing kitchen extract maintenance expenditure.

What Could Your Sites Save?

Speak to our team about your current kitchen extract cleaning programme and find out how RZ-Clean-Seal could help reduce grease accumulation and ongoing maintenance costs across your estate.

Speak To Our Team
RZ-Clean-Seal Case Study 02

High Profile
Burger Chain

New sites have their kitchen extract systems sealed before opening, helping to prevent grease from adhering to internal surfaces and supporting fewer cleans and a safer environment going forward. A daily micron reading of 0.2 µm means a system may only need cleaning every 12 months.

After RZ-Ecoseal Application
84 %

Lower Daily Grease Build-Up

Compared with the 1.6 µm average daily build-up of an uncoated system, the Barnet RZ-Ecosealed site recorded just 0.2 µm per day, while the Enfield site recorded 0.6 µm per day.

0.6 µm
Enfield (Ecosealed)

Daily micron build-up recorded at the Enfield site following RZ-Ecoseal application.

0.2 µm
Barnet (Ecosealed)

Daily micron build-up recorded at the Barnet site following RZ-Ecoseal application.

1.6 µm
Average Uncoated

Average daily grease build-up recorded when kitchen extract systems are left unsealed.

Measured Results

Site Comparison

Enfield

0.6 µm per day

Daily grease build-up recorded following RZ-Ecoseal application.

62% lower

Recorded daily micron build-up was 62% lower than the average uncoated system.

Reduced grease accumulation

Lower daily build-up supports a cleaner and more manageable kitchen extract system.

Barnet

0.2 µm per day

Extremely low daily grease build-up recorded following RZ-Ecoseal application.

84% lower

Recorded daily micron build-up was 84% lower than the average uncoated system.

Potential 12-month cleaning cycle

A daily reading of 0.2 µm indicates that the system may only require cleaning every 12 months.

Average Uncoated

×
1.6 µm per day

Average daily grease build-up when the kitchen extract system is left unsealed.

×
Higher grease adhesion

Grease can adhere more readily to untreated internal duct surfaces.

×
Greater maintenance demand

Faster accumulation can result in more frequent cleaning requirements.

Daily Micron Build-Up Comparison

Recorded micron accumulation per day

0.6
Enfield
(Ecosealed)
0.2
Barnet
(Ecosealed)
1.6
Average
Uncoated
Enfield: 62% lower than if left unsealed
Barnet: 84% lower than if left unsealed
Uncoated Average: 1.6 µm per day
Up to 84% lower
daily grease build-up following RZ-Ecoseal application

What Does This Mean in Practice?

This case study demonstrates the benefit of sealing new kitchen extract systems before the site begins trading. By treating the internal surfaces with RZ-Ecoseal, the rate at which grease adheres and accumulates within the extract system can be significantly reduced.

Lower daily grease accumulation can help extend cleaning intervals, reduce ongoing maintenance requirements and support a cleaner and safer approach to kitchen extract management across multiple sites.

A daily reading of 0.2 µm indicates that a system may only require cleaning every 12 months.

Could RZ-Clean-Seal Work For Your Sites?

Speak to our team to understand how sealing commercial kitchen extract systems could help reduce grease accumulation, extend cleaning intervals and lower ongoing maintenance requirements across your estate.

Speak To Our Team
RZ-Clean-Seal Cost Comparison

Savings Over Five Years

Using an example current kitchen extract cleaning cost of £2,600 per year, the difference over a five-year period demonstrates the potential financial impact of moving to the RZ-Clean-Seal approach.

Potential Five-Year Saving
£8,125

A Dramatic Reduction in Maintenance Spend

Over five years, the example maintenance cost reduces from £13,000 without RZ-Clean-Seal to £4,875 with RZ-Clean-Seal.

£2,600
Current Annual Cleaning Cost

The example annual kitchen extract cleaning spend before introducing RZ-Clean-Seal.

£4,875
With RZ-Clean-Seal

Example total maintenance cost across the five-year comparison period.

£13,000
Without RZ-Clean-Seal

Five years of the existing £2,600 annual cleaning cost.

Example Current Yearly Cleaning Cost: £2,600

Five-Year Cost Comparison

£4,875
With
RZ-Clean-Seal
£13,000
Without
RZ-Clean-Seal
Total Five-Year Saving £8,125

Equivalent to a 62.5% lower five-year cost in this example.

Beyond The Initial Installation

Where The Saving Comes From

Reduced Grease Build-Up

RZ-Ecoseal is designed to reduce the rate at which grease accumulates within the kitchen extract system.

Longer Cleaning Intervals

Slower grease accumulation can allow the period between intensive kitchen extract cleans to be extended.

£

Lower Ongoing Costs

Fewer intensive cleans can significantly reduce long-term maintenance expenditure across the life of the system.

Imagine The Impact Across An Estate

The financial benefit becomes even more significant when the same approach is applied across multiple commercial kitchen locations.

£8,125 Potential example saving across 1 site
£81,250 Equivalent example saving across 10 sites
£406,250 Equivalent example saving across 50 sites

Figures shown are an illustrative example based on a current annual cleaning cost of £2,600 and the assumptions used in this five-year comparison. Actual costs, cleaning frequencies and savings will vary depending on each site and extract system.

What Could Your Sites Save?

Speak to our team about your current kitchen extract cleaning programme and discover the potential long-term financial impact of the RZ-Clean-Seal approach.

Speak To Our Team